As with the Rev, pine is okay, we've used it and we've used the luaun panels as well. Maple is smother and easier to finish but cost prohibitive to be sure. For finishing I use clear silicone sealant like you use on the outside of your home, or that like you use in an aquarium, but buy the caulking and gun at the hardware or home improvement store because they 'charge' the crap out of you for those they call 'aquarium grade'. As for the glue gun, yep that's safe and it works in a pinch although it's more time consuming to use, and tends to be messy and stringy, with the caulking, all you do is wet a finger and flatten out the bead of caulk, just cut the tube before you use it, on a nice 45 degree angle and keep the gauge of the hole reasonably small but not too tiny, to reduce waste and waste of time(G).
As for the wire, we use shoe molding or flat wood like furring strips around it. Put the wire in, staple it down to affix it to the frame and then put molding over the top of the raw edges, this you can nail or wood glue down, it's a matter of preference, most times I do both.
Whatever you do, finish the wood with polyurethane, whether you use the brush on, or spray type, or the type mixed with paint or stain, use SEVERAL coats, at least 4 to 6. If you don't the cage will never hold humidity and it will 'hold' mites in the rough surfaces, so bear in mind that where every you have a seam, seal it first with silicone and then poly the heck out of the whole thing when it's built.
Hope that helps,
Tay
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